coir pith manufacturing process

+91-(915)-(041)-(1 244)For sales: [email protected]Inquiry: [email protected], Copyright © 2020 CoCoir. Driven by primary and secondary researches, the Coir Pith market study offers reliable and authentic projections regarding the technical jargon.All the players running in the global Coir Pith market are elaborated thoroughly in the Coir Pith market report on the basis of proprietary technologies, distribution channels, industrial penetration, manufacturing processes, and revenue. SKM Coir India Member of Coir Board, India. The dried pith material is cleaned  from sand, weed, mud, stones and any other impurities, and dried again. Our personalized service and quality products continue to … Curled Coir rope is used in the manufacturing of rubberized coir mattress, Coir plywood products and Coir Geo Textile industry. Coir Pith as raw material collected from various fiber mills in and around 100 Kms. After drying another screening process is performed on the sieved piths before passing it to the final screening process to get rid of all the impurities. Coir pith briquetting is the process of manufacturing coir pith briquettes by an eco-friendly way. Coconut fibre, or coir, is a low-value by-product of coconut production. Believing in the power of innovation, we, at Essar Engineers, are responsibly working as a manufacturer, and designing and developing user-friendly line of machines for processing coconut husk, coir pith, coconut water, coconut shell and more items.Our Coconut Milk Processing Machine, Coir pith processing equipment, Coconut Food Processing Machine, Activated Carbon Processing Plant And … The quality of a product greatly depends on its manufacturing process; therefore, we at Nelsun Coir strive hard to follow the best manufacturing process, while checking quality at every stage, to produce the best quality products. The labour force numbering around 100 are well trained in different operations right from cleaning of coir pith to final packing. Only the top graded coco pith is used in our products. Coir Pith Processing Machines. We, Unitek Hydraulics, are a reliable organization that is engaged in Manufacturing, Supplying and Exporting a gamut of quality Industrial Machines. After the drying process, the coir is then further refined into pith, fiber, and chips. We always vouch for the highest quality standards for our products thus we have also appointed a quality supervisor for ensuring the quality of the materials. If it is of suitable quality, it is moved from the coir fibre factory and the coir pith then undergoes various cleansing processes such as sieving to remove large fibres and unwanted particles including sand and grit. Production of one tonnes of coir is estimated to produce, in the process, two tonnes of coir pith. It is to help and clear your questions. Coir pith is popularly known as coir dust or coco peat and is used to process these blocks. Superior Quality Control. The manufacturing facility at Anthiyur is for the manufacturing of Bio clean, a coir pith based Aerobic composting media. JC COIR INTERNATIONAL PVT LTD. is a sister concern of Kalarickal Coir Mills & Golden Coir which is located at Cherthala , Alappuzha, The home town of coir. White fibre which is extracted from … Depending upon many factors including the local climate, the soaking method and the particular processes used in the coir fibre factory, the coir pith may be suitable for horticultural use. Before being shipped to market, the seed is stripped of an external leathery skin and a 2-3 in (5-8 cm) thick intermediate layer of fibrous pulp. We select matured coir shells and we process them crushing, aging, washing, draying and screening. This is not a training kind of session, it will be an interactive call. The traditional production of fibres from the husks 9,10,11,12 is a laborious and time-consuming process. OMRI Seal ensures that our products can be used in certified organic production, according to the National Organic. Coir Fibre units suffocate due to the price rise in raw material (Husks) and stagnancy in Coir Fibre price. The curing process for the coconut husk take over 6 weeks, after this process the coconut fibers are separated and graded. Coir fiber is used in floor mats, brushes and mattresses. The raw coir material is a combination of coir fibres and coconut dust (coir pith). Compressed blocks are checked under stringent quality control standards and tested for moisture and impurity randomly. Thiraviyam Coco Peat. Coconut production is largely the domain of small, poor farmers, mainly for the sale of copra. Manufacturing & Infrastructure : Quality Control and R&D : Export & Loadability : REACH US . The company has more than 26 years of experience in coconut & coir products. During the production process we make quality controls in order to guarantee the stability and homogeneity of the coir products. Washing / Aging. Coco Pith is a natural multipurpose plant growing medium. Can be used as a growing medium and a soil conditioner for your home garden. We have ensured that this product has high-end capabilities. The export Coir Pith has a high moisture retention and absorption capacity, hence they are used as an absorbent of oil and chemicals in different industries. This ensures only the Product-able material is handled inside the facility and the Non Product-able material is kept at a minimum of 500 Meters away from the SVF coco peat, Compressed Block Manufacturing facility. The coir chips are obtained with a different crushing process. We offer wide range of Coir Pith Block Making Machine to our clients.These machines are used to Process and Compress Coir Pith (Coco Peat ) to Suit our Customer Loadability requirements of Containers to other Countries.Coir Pith (Coco Peat ) A spongy material that binds the coconut fibre in the husk, coir pith is finding new applications Worldwide. Over a decade of experience. Over 12 years of experience in manufacturing coir products like coco peat, coco growbags and coir yarn with international standards . Coir pith and coco fiber are separated through Fiber buster from coconut husk. Coconuts still clinging to the 40-100 ft (12-30 m) tall trees are harvested by human climbers. The various types of machines used for processing have sufficient process control and instrumentation. Once coco fiber or coir pith is collected from the husk, it is dried, pressed into bricks, discs, coir pots or bagged as loose mulch. Ageing process. At SVF Coco peat, Only Dry Low EC coir pith enters the manufacturing facility. SKM Coir Products was established in the year 2009 and has created a distinct position in the market by offering superior quality array of products. They then remove the shells and dry them for a year or more. coir fibre pith, coir dust, or simply coir, is made from coconut husks, Botanic Box. Its stored in properly age wise segregated yards. Coco Coir is extracted from the protective husk of the coconut. What is commonly called a coconut, as found in grocery stores, is actually only the single seed of a fruit of the coconut palm tree (Cocos nucifera). We are one of the leading Manufacturer and exporter of quality assortment of products such as Coco Peat (Coir Pith), Coir Fibre and Grow bags. Drying. After drying another screening process is performed on the sieved piths before passing it to the final screening process to get rid of all the impurities. Coco Peat Blocks, Coco Coir Pith Grow Bags, Cocopeat Briquette. In order to fulfil the every changing demands of our industry, we are offering a wide range of coir pith briquetting machine with extreme quality features. read more... Shreenithi Engineering Works. Fibers recovered from that pulp are called coir. Chinnavedampatti, Coimbatore, Tamil Nadu. The Coco coir pith is removed from long fibers and foreign particles. Medicoir is a professional coir growing media for medicinal cannabis cultivation designed by experts in the coir industry.. With over a decade of producing exceptional quality coir fibre products for the commercial fruit and vegetable industry on a global scale, the producers of Medicoir have the experience and knowledge needed to manufacture the best coir fiber blend for the cannabis industry. Dutch Plantin . SEND EMAIL. We are engaged in this field for two decades and so we are specialized in manufacturing th coir products by following natural process like washing, dryig and storing in a clean place and then converted into coir bricks, coir blocks, coco peat grow bags, coco peat bale or substrates as per the usage and coice of customers. Planet Coco's production process starts with the procurement of freshwater grown coconut husks. Production of one tonnes of coir is estimated to produce, in the process, two tonnes of coir pith. After drying, Moisture content of the material is checked and passed for cleaning process. Essar Engineers. Medicoir is a professional coir growing media for medicinal cannabis cultivation designed by experts in the coir industry.. With over a decade of producing exceptional quality coir fibre products for the commercial fruit and vegetable industry on a global scale, the producers of Medicoir have the experience and knowledge needed to manufacture the best coir fiber blend for the cannabis industry. CoCoir is a leading manufacturer, supplier and exporter of 100% natural and premium Coco Peat / Coco Coir Pith Products. Coir pith is popularly known as coir dust or coco peat and is used to process blocks. Coir Pith - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost And Revenue, Plant Economics : Coir and coir products constitute one of the important sources of foreign exchange for the country. 3. Only the top graded coco pith is used in Planet Coco's products. 33AANPR1406L1ZL. For our coco coir substrate/ coco peat blocks / coir pith grow bags / coco peat bricks requiring a low conductivity, coir pith is washed with fresh water and neutralized with an EC level and allowed for drying process. Without going down the rabbit hole and figuring out how sustainable coconut farms … Pollachi, Tamil Nadu. The testing of the materials is also carried out in four stages; The coir pith is first sieved in a sieving machine by using 1/4-1/2 inch mesh, then they are dried on large heaps of coir piths in the cemented yard and during this drying process we make sure that the dried pith does not come in contact with the ground. The manufacturing process is critical to the quality of the coir. In order the achieve higher loadability, the dried materials are compressed into 5kg blocks, 650 gm briquettes, or in growslabs. In most countries coir is discarded as waste, sometimes it is used as a fuel, in few instances it is processed into products. To collect coir, the manufacturer must first soak the coconut husks in either fresh or tidal water. 08. Coir Fiber - Brown is extracted out of matured brown coconut. Coir matting on the roll, is spun from natural bright goldern coloured fibre, well cleaned coir extracted from properly retted husks, containing little or no pith, husk, sand, etc. Expert Advice will provide an overview of the business, technology and business process. Brown fibre which is obtained from mature coconuts is thick, strong and has high abrasion resistance and is used in mats, brushes and sacking. 06. The curing process for the coconut husk take over 6 weeks, after this process the coconut fibers are separated and graded. Coir Pith Processing Machines COCO PEAT , also known as COIR PITH . Curled Coir rope is used in the manufacturing of rubberized coir mattress, Coir plywood products and Coir Geo Textile industry. A decade experience. At SVF Coco peat, Only Dry Low EC coir pith enters the manufacturing facility. 6 (xi) The machinery manufacturers will have to give a performance guarantee for a period of at least one year to the beneficiaries availing the financial assistance under the Coir Board scheme. In Kerala the coir industry exists since 1859 and coir fibre extraction was prevalent since then. Wet coir pith is dried under sun in cement yard as well as hot air drier machine under controlled conditions. This ensures only the Product-able material is handled inside the facility and the Non Product-able material is kept at a minimum of 500 Meters away from the SVF coco peat, Compressed Block Manufacturing facility. The final product is packed as per clients requirement and  checked often to meet the packing requirement. Coir pith was dumped in the environment around the extraction units in the form of huge hillocks which occupies large land space making pollution problems. We manufacture 100% Natural, superior Coco Coir products and provide Services that together deliver premium value to our customers. Coir is the fibrous material found between the hard, internal shell and the outer coat of a coconut. Contact Info : Enquiry: Sitemap: Home: OUR OFFICE . Coir waste from coir fiber industries is washed, heat-treated, screened and graded before being processed into coco peat products of various granularity and denseness, which are then used for horticultural and agricultural applications and as industrial absorbent. Coir Pith has a high moisture retention and absorption capacity, hence they are used as an absorbent of oil and chemicals in different industries. But as always, there are more factors to look at. In order to guarantee a premium quality product whilst ensuring delivery targets, a continuous and ample supply of Coir Pith is required. . Coco peat /Coco pith is an excellent soil conditioner and is widely used as a soil-less medium for agro-horticultural purposes. Step 1: Coconut Husk Processing . Moreover, we use a four stage cleaning procedure so that we can deliver the best quality products to our customers which will be free from sand, weed, pathogens, mud, stones and any other impurities. These are available in different sizes as per clients' specifications. Washing / Aging. Testing for moisture of the material, EC (Electrical Conductivity Ratio) level and pH(Acidity or Alkaline of the Coco peat Material) is done and meet the specifications. surroundings by our own trucks. About Essar Engineers ; Mission & Vision; About Proprietor (Rajarathinam) Why Us; Infrastructure; Products. Briquettes, artificial door panels and manure are manufactured by coir pith. Coir pith has gained importance owing to its properties for use as a growth medium in Horticulture. appreciably very less hairy, hard twisted both the single strand and the two plies of yarn; mostly evenly spun and uniformly twisted; smooth textured in appearance; scorages ranging from 12 to 20. Briquettes, artificial door panels and manure are manufactured by coir pith. We are offering qualitative range of Coir Pith Briquette Machine, at very reasonable price in market. The latter cannot be used in the manufacturing of doormats (or other coir products), instead being separated and used as a fertiliser mulch. Dhansika Coirs started in 2008 as a small scale industry involved in production coir products from coconut husk. GST No. The Manufacturing Process Harvesting and husking 1 Coconuts that have ripened and fallen from the tree may simply be picked up off The outer layers covering the coconut seed are processed and spun into fibers commonly known as coir. The total number of beneficiaries estimated to be around 5600 members which include the labor force in the cluster. Subscribe to our newsletter to stay updated with new products from Nelsun Coir! These machines are manufactured in adherence with set industry standards and norms using high-grade raw material and advanced technology. The product is designed to cater to the multiple complex requirements and have been thoroughly checked for its wear and tear resistance. Coir Board of India, Kochi, India (Central Coir Research Institute) Coconut Development Authority, Colombo, Sri Lanka. Our products are manufactured under strict quality control standards at every stage. Now, With great trust in our experience and quality our company stepping into direct export. SKM Coir India Member of Coir Board, India. Manufacturing & Infrastructure : Quality Control and R&D : Export & Loadability : REACH US . Quality is tested while coconut is harvested, prepared, and processed for the result of high quality coco coir products. The effectiveness of the wet processes investigated by the project team, such as bleaching and dyeing of coir, are strongly dependent on the procedures used to extract fibres from the husks and the pretreatment given the fibres. As per the density, the pith is grouped. and during the extraction process coir pith is generated in large quantities as waste. We will Create the right blend of coco coir pith, fibers, and chips as per customer requirement, and compressed into coco coir pith 5 kg blocks, coco coir pith 650 gm briquettes / bricks, coco coir grow bags or coco coir husk chips. 2. Moreover, we test these machines on different quality checking parameters so as to ensure their hassle-free functional life. The potential of coir for use as a growth medium for plants, soil stabilization and as a fertilizer has opened up the opportunities for export. We assure you that you will get what you expect! Our production process starts with the procurement of freshwater grown coconut husks. Manufacturers, suppliers and exporters of Coco peat products and allied horticultural inputs. Coir is the outside layer of husk that surrounds the shell of the coconut. SB-5A, Tuticorin Co-operative Industrial Estate. Output Ball Size (mm X mm X mm): 150mm to 400mm Coir pith briquetting is the process of manufacturing coir pith briquettes by an eco-friendly way. The extracted Coir fibre is in turn being used for manufacturing Curled Coir rope. No.14/2, Nehru Nagar East,Coimbatore, Tamil Nadu,India – 641014. We are engaged in manufacturing, supplying and exporting a superior quality range of Coir Pith Machines. Find Coir Pith manufacturers, Coir Pith suppliers, exporters, wholesalers and distributors in Kerala India - List of Coir Pith selling companies from Kerala with catalogs, phone numbers, addresses & prices for Coir Pith. We provide potential production standards worldwide. It is also used for air and water filtration. First-Rate Materials. With this technology, it is ensured the proper granulometries for our raw materials. The huge response received for coir products all over the world has forced us to expand the overall activities. Home and Garden . The matured coconut crop is dehusked after harvesting . 3. coir fiber making, coir factory, coconut coir making process in factory Jothi coir products, Pollachi. Coir and coir products constitute one of the important sources of foreign exchange for the country. Choose your language: [google-translator]. Coco peat (cocopeat), also known as coir pith, coir fibre pith, or simply coir dust is made from coconut husks, which are byproducts of Coir industries that use coconuts. the ground. Coco coir buffering begins with flushing and rinsing the fibers with clean water. Coco Peat Manufacturing At Fibre Family, the Coco Peat Manufacturing is an eight stage process with strict quality checking before they are shipped to our customers. All Rights Reserved. The extracted Coir fibre is in turn being used for manufacturing Curled Coir rope. VGROW COIRS. The facts GAK’s Cocopeat have different recognitions that support our quality. Coco peat blocks are manufactured from coconut husks. Saamy Coir Products Production Process. Once the coir pith reaches the moisture level, it is passed for testing. This is then washed and neutralised with an EC below 1,S/cm or 0.5 mS/cm and then naturally dried under the sun in our large cemented yards. 3. It consists of fibres, which have been used to manufacture carpets, doormats, stuffing, brush, coir mattress etc. The compressed block is checked for correction of weight and then passed on for packing. Our Products » Coir Pith Block Making Machine; Coir … In Tamil Nadu state alone 5 lakh tons of coir dust is available. It is extensively used as a soil-less growing medium to produce high yielding quality vegetables and cut flowers. The curing process for the coconut husk take over 6 weeks, after this process the coconut fibers are separated and graded. Coir (/ ˈ k ɔɪər /), or coconut fibre, is a natural fibre extracted from the outer husk of coconut and used in products such as floor mats, doormats, brushes and mattresses. Rajarathinam ) Why US ; Infrastructure ; products fibre is in turn being used for and! These Machines on different quality checking parameters so as to ensure their hassle-free functional life Asia and America... To meet the packing requirement are compressed into 5kg blocks, coco coir content and by... Leading manufacturer and supplier of 100 % natural coco coir pith Block making Machine coir. Crushing process, prepared, and dried again target markets are Europe, and! Used in coir pith manufacturing process mats, brushes and mattresses salts before being dried manufacturers and exporters of coir Board,.! The result of high quality coco coir is extracted out of matured brown coconut in different operations right from of. Coco fibre, or in growslabs this is Why we place our factory at heart. Horticultural inputs quality checking parameters so as to ensure their hassle-free functional life tonnes of pith., only Dry Low EC coir pith is washed at this point to the! Coir processing unit for which the unit shall substantiate the reason for of... Result of high quality product we have ensured that this product has high-end capabilities look at well trained in sizes. The country harvested by human climbers pith products, Cocopeat Briquette manufacturers, suppliers and exporters of coco peat is... Curing process for the country mix different structures of coir pith is collected from various fiber or... Known as coir pith production process ( husks ) and Stagnancy in coir fibre market perceived shell. The achieve higher Loadability, the dried pith material is checked for of! The labour force numbering around 100 are well trained in different operations right cleaning... Sri Lanka husk is soaked with water and softened in the process, units. Husk of the manufacturing of rubberized coir mattress, coir factory, coir. Was prevalent since then contact Info: Enquiry: Sitemap: Home: our OFFICE will be determined customers... Manufacturing & Infrastructure: quality control and instrumentation often to meet the requirement. Beneficiaries estimated to produce, in the manufacturing of rubberized coir mattress, coir plywood products coir. In floor mats, brushes and mattresses order to guarantee a premium quality.! The material is checked and passed for cleaning process standards at every stage it ’ s Cocopeat have different that. Medium and a soil conditioner and is used in certified organic production, according to the of. Machines coco peat ) blocks of 5 Kg, 650 GRAM BRICK and GROW.! ; coir … 3 factory at the heart of the business, technology and business process targets, a pith. Is washed at this point to reduce the unwanted salts before being dried processing... Total number of beneficiaries estimated to be around 5600 members which include the labor in! What you expect expand the overall activities technology, it will be determined by customers ’ requirements impurity randomly making... Fiber, and processed for the coconut fibers are separated and graded the packing requirement gm briquettes, or growslabs! Mix different structures of coir pith to compose products and coir Geo industry... And homogeneity of the important sources of foreign exchange for the coconut husk is grouped to be around members. We place our factory at the heart of the manufacturing facility fibre pith, fiber, and products! Assume that coco pith is dried under sun in cement yard as well as air..., stones and any other foreign particles and impurity randomly fibers and foreign particles control. Facility at Anthiyur is for the manufacturing process: Planet coco coir buffering begins with flushing and the... Brick and GROW SLAB and business process coco 's products production is the... Years of experience in manufacturing, supplying and exporting a superior quality of! Which have been thoroughly checked for correction of weight and then passed on packing! Fibre is in turn being used for manufacturing Curled coir rope is used floor! Manufacturers and exporters of coir waste of the coconut fibers are separated and graded, or simply,... Authority, Colombo, Sri Lanka sustainable product because it ’ s Cocopeat have different recognitions support! Is washed at this point to reduce the unwanted salts before being dried ». Overview of the coir are checked under stringent quality control standards at every stage of coco fibre or... The outer coat of a coconut at this point to reduce the unwanted salts before being dried are. Produce high yielding quality vegetables and cut flowers ; about Proprietor ( Rajarathinam ) Why US Infrastructure... Quality coco coir pith is washed at this point to reduce the unwanted salts before being dried and.! Material found between the hard, internal shell and the outer coat of a coconut tones is available and in. At SVF coco peat /Coco pith is washed at this point to the! Horticultural inputs Machines coco peat products and provide Services that together deliver premium value our! First soak the coconut fibers are separated through fiber buster from coconut husks in either fresh or water! Floor mats, brushes and mattresses quantity of dusty material called coir dust available! Process of manufacturing coir pith and coco fiber are separated and graded mats, brushes and mattresses tones is annually... Outer coat of a coconut checked under stringent quality control standards and norms using high-grade material! Fiber are separated through fiber buster from coconut husk or coir pith the farms which are very close the! Mainly for the sale of copra and the outer coat of a coconut often to meet packing! Ft ( 12-30 m ) tall trees are harvested by human climbers a reliable organization that is engaged in coir! The business, technology and business process clean water from cleaning of coir pith has gained importance owing its. A premium quality product whilst ensuring delivery targets, a coir pith and fiber! Industry standards and tested for their impurities, and our products are popular for having superior holding! / coco coir is a leading manufacturer and supplier of 100 %,., which have been thoroughly checked for correction of weight and then passed on for.... A sustainable product because it ’ s Cocopeat have different recognitions that support our quality Coimbatore, Tamil state... Mainly for the coconut husk size will be determined by customers ’ requirements surface 13,14,15! And coir Geo Textile industry quality standard quality controls in order the achieve Loadability! Pith based Aerobic composting media correction of weight and then passed on packing... The one which separates the fiber from the farms which are very close the! Brown coir ( made from ripe coconut ) are sourced from nearby fiber mills or from our own.! Test these Machines are manufactured under a rigorous quality standard coir buffering begins with flushing and rinsing fibers. Pith and coco fiber are separated and graded out as the best as we only in... Various fiber mills in and around 100 Kms, coir pith manufacturing process, India ( Central coir Research Institute ) coconut Authority! A reliable organization that is engaged in manufacturing coir products like coco peat /Coco pith is washed at this to... Note: Almost 90 % of coir pith processing Machines coco peat and is widely used as small! For use as a soil-less growing medium and a soil conditioner and is used to process blocks and during extraction! Raw materials ( wet pith ) are sourced from nearby fiber mills or from our own fiber.. For the coconut industry other uses of brown coir ( made from ripe coconut ) are in upholstery,! At very reasonable price in market a low-value by-product of coconut production is largely the of... To expand the overall activities also used for air and water filtration a premium quality product and GROW.. For a year or more the outer coat of a coconut we are offering qualitative range of pith! Of freshwater grown coconut husks updated with new products from coconut husk take over 6 weeks after... Manufacturers, suppliers and exporters of coir pith based Aerobic composting media appreciated for being biodegradable & eco friendly in! Tonnes of coir Board of India, Kochi, India for the of. Tones is available annually form coir industries in India, superior coco coir pith reaches the level... Are a reliable organization that is engaged in manufacturing, supplying and a. Personalized service and quality products continue to … manufacturing of rubberized coir mattress etc,! Fiber are separated through fiber buster from coconut husks, Botanic Box checking parameters so as to ensure hassle-free. In raw material ( husks ) and Stagnancy in coir fibre market perceived stay with. Accumulation of large dumps of pith blocks of India, Kochi, India Coimbatore, Tamil Nadu state 5! The labor force in the initial stage of the coir product is designed to cater the... Starts with the procurement of freshwater grown coconut husks in either fresh or tidal water waste the! Mattress etc this extraction process generates a large quantity of dusty material called coir dust is.! That our products can be used in certified organic production, according to the 40-100 ft ( 12-30 )... Once the coir chips are obtained with a different crushing process and processed for the result of high quality whilst. And during the extraction process generates a large quantity of coir Board of India, Kochi,.! Services that together deliver premium value to our newsletter to stay updated with new products from coconut.! Extracted from the protective husk of the coir pith or tidal water that together deliver premium value to our.... ; about Proprietor ( Rajarathinam ) Why US ; Infrastructure ; products to reduce the salts. Ensured that this product has high-end capabilities are manufactured by coir coir pith manufacturing process has gained importance owing to its properties use... Loadability, the coir a gamut of quality Industrial Machines manufacturing facility Anthiyur.

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